Project Details

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Digital Quarry Operations: Automation and Optimization for Aggregate Production in Puerto Rico

Company: Foster Exploration & Production II, LLC

Major(s):
Primary: ME
Secondary: IE
Optional: CMPSC

Non-Disclosure Agreement: YES

Intellectual Property: YES

Project Description: Foster Exploration & Production II is acquiring an abandoned quarry in Yabucoa, Puerto Rico with approximately 2,000,000 cubic meters of granodiorite sand. The quarry will supply critical aggregates to help rebuild infrastructure destroyed by hurricanes. The sponsor seeks innovative solutions to modernize quarry operations through technology integration. Problem to Solve: The quarry requires operational improvements to reduce costs through automation, minimize equipment downtime through predictive maintenance, and maximize revenue by optimizing product mix for different industrial customers. Students will analyze current quarry workflows, research modern mining technologies, and develop implementable solutions. Expected Benefits: Reduced operational costs, improved equipment reliability, optimized product allocation, enhanced safety through automation, and sustainable supply of materials for Puerto Rico's reconstruction. Deliverables: Comprehensive report with recommendations for operational improvements. Feasibility studies and engineering analysis demonstrating effectiveness of proposed solutions. Cost justification and economic analysis (ROI calculations). Implementation roadmap with prioritized initiatives. Conceptual designs for automation systems and monitoring equipment. Workflow optimization models and process improvements. The sponsor will provide remote support via Zoom, site data, equipment specifications, and operational parameters. The quarry is located 15 minutes from the sponsor's residence, enabling on-site data collection as needed.