Project Details
[Return to Previous Page]Automated Tool Imaging Station – Phase II Development
Company: Seco Tools
Major(s):
Primary: ME
Secondary: CMPSC
Optional: CMPEN, IE
Non-Disclosure Agreement: NO
Intellectual Property: NO
Background: In Spring 2025, a CAPstone team at Penn State successfully developed a functional prototype of an Automated Tool Imaging Station. The system was designed to capture high-resolution images of cutting tools at predefined positions to monitor wear behavior. The prototype demonstrated key capabilities such as automated positioning, adjustable lighting, and compatibility with tools mounted in holders. The project laid a strong foundation for a scalable imaging solution. Project Scope – Phase II: This follow-up project aims to build upon the initial prototype by addressing limitations identified during testing and expanding the system’s capabilities. The focus will be on improving precision, usability, and adaptability to different tool geometries and imaging requirements. Objectives: Review the Previous Solution: Analyze the existing prototype, including its motion system and overall architecture, to identify strengths, weaknesses, and opportunities for improvement. Enhance Imaging Precision: Improve the repeatability and accuracy of image capture, particularly for cylindrical side views. Refine Lighting System: Optimize the lighting configuration to ensure consistent image quality across various tool materials and surface finishes. Improve System Flexibility: Make the system more easily configurable for a wider range of tool sizes and imaging positions. Develop a User Interface: Create or enhance a user-friendly interface for setup, operation, and image review. Increase System Robustness: Strengthen mechanical and software components for reliable operation in workshop environments. Deliverables: A refined and enhanced prototype of the imaging system. Technical documentation of all improvements and system architecture. A user manual for system configuration and operation.
