Project Details

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Automation of steaming Process

Company: Seco Tools

Major(s):
Primary: IE
Secondary: ME
Optional: CMPEN, EE

Non-Disclosure Agreement: YES

Intellectual Property: NO

Background: The steam-cleaning step is the final process for cutting tools before coating and is critical for tool performance. Currently, this process is fully manual and guided by basic rules, but variations and inconsistencies between operators and tools have been observed. Additionally, steam-cleaning is one of the most time-consuming preparation steps, making it a major bottleneck in the coating workflow. Project Scope: Develop a first semi-automatic steam-cleaning prototype using the existing equipment as a base. The focus will be on standardizing the process parameters—such as distance, strokes, and tool rotation/position relative to the steaming nozzle—for a single tool type (specific size and geometry). Objectives: 1. Review the current process and define the key parameters required for a standardized and controlled operation. 2. Design a prototype that securely holds the tool and steaming nozzle while maintaining the defined parameters. 3. Build the prototype with a user-friendly setup for ease of operation. Deliveries: 1. A semi-automatic steam-cleaning system for round tools. 2. Technical documentation and system architecture. 3. User manual for operation and maintenance. Project Benefits: 1. Improved Process Control: Standardization of critical parameters ensures consistent cleaning quality and reduces variability between operators and tools. 2. Reduced Labor Time: Automating key steps minimizes manual intervention, shortens preparation time, and alleviates one of the major bottlenecks in the coating process.