Project Details

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Workflow and Ergonomic Improvements for an Industrial Machining Center

Company: Alcoa Corporation

Major(s):
Primary: IE
Secondary: ME

Non-Disclosure Agreement: NO

Intellectual Property: NO

Project Overview: This initiative at the Alcoa Technical Center focuses on optimizing ergonomics and workflow efficiency for a multi-axis CNC machining center producing approximately 25 kg components. The primary objectives are to enhance operator safety and streamline process efficiency. Scope of Work: Unloading unmachined components after upstream processing Transferring components into the machining center Reorienting components between machining operations Unloading finished components for transfer to the finishing station Moving components from finishing to quality control (QC) Transferring from QC to downstream transport Improving machining center cleaning procedures Deliverables: Analysis of the current process, including operator handling time between operations Design concepts, layouts, and 3D models with recommendations for area layout, component handling systems (commercial or custom), and transport improvements, prioritizing safety and cost-effectiveness A comprehensive design report to support implementation Expected Outcomes: Reduced operator handling time and physical strain Enhanced safety measures and compliance with ergonomic standards Increased process efficiency Lower risk of workplace injuries Cost-effective solutions for material handling and workflow improvements Actionable recommendations for immediate and long-term implementation